Less Energy Waste, Lower Costs with RL9405 energy meter from DOLD

(See DOLD at Machine Building North, 10 April 2025, on stand 108)

Production line machinery is the backbone of modern manufacturing, but its energy demands can be substantial. Poor energy management often leads to high operational costs, inefficient resource use, and significant environmental impact.

Machines and production lines, composed of multiple energy-consuming components, require precise monitoring to ensure efficiency. Without clear visibility into operational energy consumption, manufacturers face excessive power use during idle periods, inefficient production cycles, and missed opportunities for optimisation.

The DOLD RL9405 energy meter, part of the VARIMETER PRO Series, provides an innovative solution to these challenges. Designed for both single- and 3-phase networks with a neutral conductor, the RL9405 delivers precise data insights that transform energy management. Its versatility makes it ideal for various production line machinery, including plastic moulding machines, food processing equipment, and automated systems.

Addressing energy waste in production machinery

Energy inefficiencies often stem from a lack of detailed monitoring. Without real-time and historical energy data, identifying wastage or underperformance is difficult. For example, plastic moulding machines may consume excessive energy during idle periods or when operating inefficiently, or food processing equipment might experience energy spikes during cleaning cycles or inefficient production phases.

The RL9405 energy meter addresses these inefficiencies by continuously scanning and evaluating voltages and currents. Its compact 35mm-wide design enables easy installation in new and existing control panels.

Transforming energy data into performance gains

Equipped with a Modbus TCP/RTU interface, the RL9405 integrates seamlessly with factory monitoring and control systems. This connectivity enables remote, real-time energy monitoring, making it easier to detect inefficiencies and implement corrective actions. Additionally, the RL9405 stores energy consumption data even during power outages, ensuring no valuable insights are lost.

By leveraging RL9405 data, manufacturers can:

Minimise Idle Energy Usage: Identify unnecessary energy consumption and adjust scheduling or automation to reduce power use during downtime.

Optimise Machine Performance: Analyse energy trends to fine-tune machine settings and maximise efficiency.

Proactively Manage Maintenance: Detect anomalies in electrical parameters that may indicate early mechanical issues, enabling timely preventive maintenance and reducing costly downtime.

Key benefits across industries

The RL9405 energy meter offers manufacturers several advantages across different sectors:

Accurate Energy Monitoring: Provides precise, real-time insights into energy consumption for better control.

Cost Savings: Reduces energy waste and operational expenses.

Sustainability Improvements: Lowers the carbon footprint and supports sustainability goals.

Compact and Versatile Design: Fits seamlessly into confined spaces, making it ideal for new and existing machinery.

Seamless Integration: The Modbus TCP/RTU interface ensures compatibility with existing energy management systems.

Regulatory Compliance: Aids in meeting energy efficiency standards and simplifies stakeholder reporting.

Driving smarter energy management in manufacturing

DOLD says RL9405 Energy Meter is more than just a monitoring tool; it's a game-changer for energy management and improved operational efficiency. As industries face increasing pressure to innovate while meeting sustainability targets, the RL9405 delivers precision, versatility, and seamless integration to tackle both immediate and long-term challenges.

By providing real-time, actionable insights, it empowers manufacturers to optimise performance, reduce costs, and minimise environmental impact. Whether used for monitoring production line machinery or enhancing facility-wide energy efficiency, the RL9405 enables businesses to embrace a smarter, more sustainable, and competitive future.