Manufacturing Simulation Software Competitive Assessment results
Pilz Automation Ltd
Posted to News on 6th Sep 2019, 10:48

Manufacturing Simulation Software Competitive Assessment results

Ranked as the top manufacturing simulation software vendor, Siemens scored highest in implementation and topped four of the ten scoring criteria, states global tech market advisory firm, ABI Research. Dassault Systèmes came in a close second, having scored the highest in innovation and topped three of the ten criteria.

Manufacturing Simulation Software Competitive Assessment results

The Manufacturing Simulation Software Competitive Assessment analysed and ranked seven major vendors in the industry - Siemens, Dassault Systèmes, Arena (Rockwell Automation), AnyLogic, FlexSim, Simio, and Simul8 - using ABI Research's proven, unbiased innovation/implementation criteria framework. For this competitive assessment, innovation scores examined the technical capabilities of the vendor's software and implementation scores focused on the vendor's commercial ability to deliver their solution around the world across a variety of manufacturing verticals.

A key judgement criterion within the innovation category was digital twin capability, the software's ability to align end-to-end physical processes with a dynamic digital representation that provides two-way feedback and ongoing optimisation. Vendors were also judged according to data ingestion, the software's ability to utilise high volumes of real-time data from a variety of sources, including industrial equipment and sensors on the factory floor. Further assessment included UX, data modelling and analytics, and virtual commissioning capabilities.

ABI Research chose these vendors for the assessment based on their simulation capabilities in discrete manufacturing specifically, where software is used to simulate physical processes digitally to optimise engineering, planning, and operations on the factory floor.

Siemens scored strongest overall because of its ability to integrate simulation with the widest range of adjacent industrial software and hardware. This integration provides the most robust end-to-end product offering to manufacturers. Another major strength of Siemens is virtual commissioning, delivered through its Simcenter and PLC Sim Advance tools. These tools allow simulation capabilities to extend to the machine control level, where individual machines can be virtualised and modelled to improve equipment efficiency and reduce failure rates. Dassault Systèmes very closely followed Siemens and topped the innovation category due to outstanding digital twin capabilities and analytics performance via the company's impressive 3DExperience platform. These two companies stood out from the field and were therefore named Leaders in the report.

Strong end-to-end software offerings

Ryan Martin, Principal Analyst at ABI Research says: "It is no coincidence that the two companies with the strongest end-to-end software offerings across the smart manufacturing value chain have emerged as Leaders in this report. Siemens and Dassault Systèmes can leverage their broad service offerings and industrial expertise to feed innovation and to implement complete solutions that equate to powerful and reliable simulations in discrete manufacturing."

Three companies - Arena (Rockwell), AnyLogic and FlexSim - were named as Followers in the report. While these companies lack the full range of simulation capabilities of the Leaders, especially at the machine and equipment level, they have strong modelling and analytics capabilities. They, therefore, provide effective solutions for simulating factory floor layouts to optimise discrete manufacturing performance according to key metrics such as product throughput, machine downtime, capacity, and inventory levels. Arena, owned by Rockwell Automation, topped the Followers category due to strong performance in data modelling and analytics. Arena's complex variability modelling capabilities and its strong installed base within the market contributed to a strong score in implementation.

Martin concludes: "Ultimately the companies that scored best in the ranking can go beyond high-level factory layout simulation by also accurately modelling and commissioning industrial equipment on the factory floor and incorporating product design into the simulation environment. This means the way machines behave and how they are used to manufacture actual products is considered more comprehensively, a key factor in generating more reliable simulations. For this reason, Siemens and Dassault Systèmes stand out as market leaders in discrete manufacturing simulation software."

These findings are from ABI Research's Manufacturing Simulation Software Competitive Assessment report. This report is part of the company's Industrial Solution, which offers up-to-date research, data, and analyst insights for key stakeholders within manufacturing and industrial verticals. Competitive assessments are based on thorough research and insights and aim to deliver unbiased, objective performance assessments of the key players within their respective solution areas.

Follow the link for more information about the Manufacturing Simulation Software Competitive Assessment report.

ABI Research (Allied Business Intelligence, Inc)

115 Southwark Street

+44 (0)203 326 0140

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